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Copeland ZR40K3E-TFD-522 Scroll Compressor for Air Conditioning/Heat Pumps R134A/R407C

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Description

Copeland ZR40K3E-TFD-522 scroll compressor for air-conditioning and refrigeration applications

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The Copeland ZR40K3E-TFD-522 is a hermetic scroll compressor for air-conditioning, heat pump and refrigeration systems. With a cooling capacity of approx. 8.22 kW, this three-phase compressor is particularly suitable for comfort air conditioning, process cooling, chillers, rooftop air conditioning units and precision air conditioning systems.

The tried-and-tested scroll technology uses few moving parts and thereby enables quiet, low-vibration and efficient operation. The axial and radial flexibility of the scroll coils ensures a high level of operational reliability and protects the compressor in the event of brief liquid or contaminant ingress.

Advantages of the Copeland ZR40K3E-TFD-522

  • High efficiency: COP of 3.03 under the specified operating conditions
  • Quiet operation: low noise and vibration levels
  • Reliable scroll technology: axial and radial flexibility of the scroll coils
  • Low oil carry-over: supports stable and efficient system operation
  • Wide range of applications: suitable for AC, HBP and MBP applications
  • Flexible power supply: for 380–420 V at 50 Hz and 460 V at 60 Hz
  • Factory-filled: POE oil is already contained within the compressor
  • Electronics included: the required electronics are supplied as standard

Typical applications

The Copeland Scroll compressor can be used in the following systems, amongst others:

  • Chillers and liquid coolers
  • Roof-mounted air-handling units and central air-conditioning systems
  • Precision air-handling units and server room cooling
  • Process and commercial refrigeration
  • Air conditioning and heat pump applications
  • Single-compressor units and approved tandem and trio configurations

The tried-and-tested Copeland ZR series

The Copeland ZR series covers a wide range of capacities for air conditioning, process and precision cooling. For higher capacity requirements, Copeland certified tandem and trio combinations are available. This enables the creation of systems with high seasonal efficiency and demand-based capacity control.

Depending on the specific model and application, the series is available for various refrigerants such as R407C, R134a and R513A. For the ZR40K3E-TFD-522, the technical product data provided here lists R134a, R407C and R22. The specific refrigerant approval must be verified prior to use, referring to the latest Copeland documentation and the intended operating conditions.

Installation notes

The compressor is supplied from the factory with 1.10 litres of POE oil. Refrigerant is not included. Installation, pressure testing, evacuation and refrigerant charging must only be carried out by a suitably qualified specialist contractor.

A crankshaft housing heater with a power rating of 70 W is recommended. A crankshaft housing heater is only included in the scope of supply if it is expressly listed in the scope of supply of the quotation.

Technical data

Manufacturer Copeland
Model ZR40K3E-TFD-522
Product family ZR
Compression type Scroll
Design Hermetic
Areas of application AC, HBP and MBP
Refrigerant according to data sheet R134a, R407C and R22
Cooling capacity 8.22 kW
Power consumption 2.71 kW
COP 3.03
Displacement 9.43 m³/h
Operating conditions +5 °C evaporation, +50 °C condensation, 10 K suction gas superheat and 0 K subcooling, R407C at 50 Hz
Motor code TFD
Phases 3
Supply voltage 380–420 V / 50 Hz and 460 V / 60 Hz
Frequency 50–60 Hz
Max. operating current 7 A
Max. operating pressure (low/high pressure) 20 / 29.5 bar(g)
Suction pipe 3/4 inch
Discharge pipe 1/2 inch
Oil type POE
Oil capacity 1.10 l
Oil fill Pre-filled at the factory
Recommended sump heater 70 W
Sound pressure level at 1 m 57 dB(A)
Sound power level 71 dB(A)
Protection class IP21
Dimensions L × W × H 24.2 × 24.2 × 40 cm
Weight 27 kg
Electronics Included in the scope of delivery
Refrigerant charge Not included

Important note

Before placing your order, please check the full model designation, the motor code, the connections, the voltage and the intended operating point against the existing compressor or the system documentation.

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Data and Illustrations without Guarantee

Manufacturer "Copeland Emerson"

Copeland is a world-leading provider of air conditioning technologies with over 100 years of experience. The company specialises in the development and manufacture of compressors, control and monitoring systems, and integrated solutions for heating, ventilation, air conditioning and refrigeration. Headquartered in the USA and with a global presence in over 40 countries, Copeland offers innovative and sustainable solutions for residential, commercial and industrial applications.

Product groups and specialisations:

Copeland offers a comprehensive range of products and solutions for various applications:

  • Compressors: Scroll, reciprocating and screw compressors for heating, ventilation, air conditioning and refrigeration applications.
  • Control and monitoring systems: Electronic controllers, sensors and monitoring solutions to optimise system performance and energy efficiency.
  • Refrigeration technology: Commercial and industrial refrigeration solutions, including condensing units and compressors for refrigerated transport.
  • Heating and air conditioning technology: Solutions for residential and commercial applications to improve comfort and efficiency.
  • Electronics: Innovative control and protection technologies for various HVACR applications.

This broad product range underscores Copeland’s commitment to quality, innovation and sustainability in air conditioning technology.

With decades of experience and a continuous drive for innovation, Copeland sets standards in refrigeration technology and develops solutions that are both economically and environmentally sound. Copeland is represented worldwide through numerous production facilities and research centres and is actively driving the future of refrigeration and air conditioning technology.

Copeland Scroll Two-Stage Compressor – How It Works

Copeland BOM Overview

– English Version

 

 

Manufacturer details (information requirements under the GPSR Product Safety Regulation):

Manufacturer: Copeland Europe GmbH

Postal address: Pascalstraße 65 52076 Aachen Germany

Email address: [email protected]

Website: www.copeland.com

 

 

Properties
Area of application: AC, HBP, MBP
COP: 3,03
Cooling capacity (kW): 8,22
Dimensions ( length × width × height ): 24,2 × 24,2 × 40 cm
Electronics: inkl.
Frequency: 50-60 Hz
Max. Operating current (A): 7
Max. operating overpressure LP/HP [bar(g)]: 20/29,5
Motor code : TFD
Number of phases: 3
Oil: vorgefüllt
Oil quantity (litres): 1,10
Oil type: POE
Performance at operating conditions: 5°C evap, temp,; 50°C cond, temp,; 10 K suction superheat; 0 K subcooling for R-407C at 50 Hz
Pressure line (inch): 1/2
Product family: ZR
Protection class: IP21
Recommended crankcase heater: 70
Refrigerant: R22, R134a, R407C
Stroke volume: 9,43 m³/h
Suction line (inch): 3/4
Supply voltage: 380-420V, 460V
Type of compression: Scroll
Type of construction: Hermetic
Weight: 27
dbA: 71
dbA @ 1m: 57

Data and Illustrations without Guarantee

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Compressor oil Emkarate RL32-3MAF (POE 1.0 l), ISO 32, viscosity
Compressor oil Emkarate RL32-3MAF (POE 1.0 l), ISO 32, viscosity
Compressor oil Emkarate RL32-3MAF (POE 1.0 l), ISO 32, viscosity Introduction: Emkarate RL32-3MAF compressor oil is a synthetic polyoester (POE) lubricant specially developed for use in compressors of refrigeration and air conditioning systems and heat pumps with HFC refrigerants. It ensures effective wear protection for steel and aluminium surfaces, which increases the service life of the entire system. With improved efficiency features, it is suitable for both the initial filling and the service refilling process of the compressor.Technical details: Density at 20 °C: 0.981 g/ml Flash point (according to Clev.): 240 °C Kin. Viscosity at 40 °C: 31.2 mm2/s Kin. Viscosity at 100 °C: 5.6 mm2/s Viscosity index (VI): 125 Pour point: -40 °C Type: synthetic refrigeration oil Type designation: RL323MAF1L Viscosity (max.): 32 cSt Advantages and benefits: The Emkarate RL32-3MAF provides an effective wear protection solution for bearing surfaces, extending system life and increasing efficiency. With its excellent low temperature properties and high chemical and thermal stability, this product is suitable for a wide operating temperature range. The ester oil optimises the performance of Copeland compressors and provides reliable lubrication, contributing to system efficiency and longevity. Info: Öl: Compressor is pre-filled with Öl at the factory. Refrigerant is not included and must be filled by a specialised company. Electronics: The electronics are included in the scope of delivery.
  • Available
  • Delivery Time : 1-3 business days
Regular price: From €42.79
Sight glass ALCO MIA M10, 10 mm, 805847, solder connections
Sight glass ALCO MIA M10, 10 mm, 805847, solder connections
Sight glass with humidity indicator series MIA - 47-32MIA-010 The MIA series sight glass with humidity indicator is an indispensable tool for monitoring the humidity content in refrigeration and air conditioning systems. It is ideal for use in refrigeration, air conditioning and ventilation technology as well as in heat pumps. The hermetic design and corrosion-resistant stainless steel sight glass body guarantee reliable performance and a long service life.Technical details: Hermetic design Corrosion-resistant sight glass body made of stainless steel Long-life crystal indicator 4 calibrated colours for accurate moisture determination Display of the moisture content in accordance with ASERCOM recommendation Max. Operating pressure: 45 bar Weight: 60g (MIA M06/014) ODF solder connections for all applications Suitable for R 134a, R 22, R 404A, R 407C, R410A, R507, mineral and ester oils UL approval for Canada SA 4876 (except MIA-078) Sales-promoting contents: The MIA series sight glass with moisture indicator is characterised by its precise moisture measurement, hermetic design and corrosion-resistant materials. With an exact display of the moisture content in accordance with ASERCOM recommendations, you can optimally monitor your refrigeration system and carry out maintenance work in good time. The large lens diameter ensures optimum visibility, while the low weight and UL approval for Canada offer additional advantages.
  • Available
  • Delivery Time : 2-5 business days
Regular price: From €48.09
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Copeland ZR48KCE-TFD-522 Scroll Compressor for Air Conditioning/Heat Pumps R134A/R407C
Copeland ZR48KCE-TFD-522 Scroll Compressor for Air Conditioning/Heat Pumps R134A/R407C
Copeland ZR48KCE-TFD-522 Scroll Compressor for Air Conditioning/Heat Pumps R134A/R407CThe Copeland ZR scroll compressor is designed for comfort, process and precision cooling using the refrigerants R513A, R407C and R134a. Typical applications include chilled water units, rooftop air-handling units and precision air-handling units.Copeland ZR scroll compressors are designed for comfort, process and precision cooling using the refrigerants R513A, R407C and R134aTypical applications include chillers, rooftop air-handling units and precision air-handling unitsBy using multiple Copeland-certified tandem and trio combinations, higher capacities (e.g. air-cooled chillers up to approx. 500 kW) can also be achieved with high seasonal efficiencySpecial ZR models for R513A (GWP 631) are available to meet current requirements for low GWP valuesThe series covers approximately 2 HP to 30 HP (ZR24–ZR380 for R407C/R134a, ZR24KRE–ZR190KRE for R513A/R407C/R134a) and, thanks to low superheat (approx. 5 K), enables good system optimisation and cost reductionAxial and radial flexibility of the scrolls ensures high reliability and efficiencyExtensive ZR range for R407C, R134a and R513ALow TEWI (Total Equivalent Warming Impact)Low noise and vibration levelsLow oil carryoverCopeland-certified tandem and trio configurations for high seasonal efficiencyMaximum permissible operating pressure (PS): ZR24 to ZR81: ND 21 bar(g) / HD 29 bar(g)Maximum permissible operating pressure (PS): ZR108 to ZR380: ND 20 bar(g) / HD 32 bar(g)Technical detailsDimensions (length × width × height) 24.2 × 24.2 × 41.7 cmApplication range ACApplication range HBPMBP application rangeNumber of phases 3Design: HermeticCOP 3.1dB(A) @ 1 m 57Pressure line (inches) 1/2"Electronics includedRecommended crankcase heater 70Frequency 50–60 HzWeight 30.8Airflow 11.4 m³/hCooling capacity (kW) 10.1Refrigerant R134ARefrigerant R22Refrigerant R407CCapacity under operating conditions: 5°C evap. temp.; 50°C cond. temp.; 10 K suction superheat; 0 K subcooling for R-407C at 50 HzMax. operating current (A) 10Motor code TFDOil pre-filledOil quantity (l) 1.36Oil type: POEProduct family ZRSuction line (inches) 7/8"Compression type: ScrollSupply voltage 380–420 VSupply voltage 460VAdvantages and benefitsHigh reliability and efficiency thanks to the axial and radial flexibility of the scrollsLow noise and vibration levels ensure quiet operationOptimal system adaptation and cost reduction thanks to low overheatingHigh seasonal efficiency thanks to certified tandem and trio configurations Note:Oil: The compressor is pre-filled with oil at the factory. Refrigerant is not included and must be charged by a qualified service centre.Electronics: The electronics are included in the scope of supply.
  • Available
  • Delivery Time : 1-3 business days
Regular price: From €823.60
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Oil sump heater 70 W, 230 V, d min/max=150 / 205 mm Replacement for Copeland 8561105 Oil sump heater 70 W, 230 V, d min/max=150 / 205 mm Replacement for Copeland 8561105
Oil sump heater 70 W, 230 V, d min/max=150 / 205 mm Replacement for Copeland 8561105
Our oil sump heater (heating cable with clamp) is the ideal replacement for the Copeland 8561105 heating cable. With an output of 70 W and a voltage of 230 V, it is the perfect fit for Copeland compressors with a diameter of 150 to 205 mm. Technical details: Power: 70 W Voltage: 230 V Diameter: 150 to 205 mm Advantages and benefits: Our oil sump heater provides reliable heat for your Copeland compressor to ensure optimum performance. With easy installation and efficient heat transfer, it keeps your system running smoothly and protected from cold damage.
  • Available
  • Delivery Time : 1-3 business days
Regular price: From €41.72
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Copeland ZH45K4E-TFD-524 Scroll Compressor for Heat Pumps R134A/R407C
Copeland ZH45K4E-TFD-524 Scroll Compressor for Heat Pumps R134A/R407C
Copeland ZH45K4E-TFD-524 Scroll Compressor for Heat Pumps R134A/R407C The Copeland ZH45K4E-TFD-524 is a fixed-speed heating compressor designed for heat pump and reversible applications. It offers high heating capacity and efficiency, thereby reducing the need for supplementary electric or gas-fired heating. Copeland ZH scroll compressors are fixed-speed heating compressors for heat pump and reversible applications using R410A, R407C (and, in some cases, R134a/R513A) The series is based on three platform sizes and covers a capacity range from approximately 4 kW to 38 kW ZH heating compressors are optimised for low evaporation temperatures, deliver high heating capacity and efficiency, and thus reduce the need for supplementary electric or gas-fired heating – resulting in correspondingly better seasonal efficiency Variants with ‘Enhanced Vapour Injection’ (EVI) feature an additional connection for vapour injection during compression This extends the heating capacity and operating range and enables high flow temperatures, often making them suitable as a replacement for conventional boilers Axial and radial flexibility of the scrolls ensures high reliability High efficiency and increased heating capacity, even at low source temperatures High water temperatures for various heating systems Low noise and vibration levels Tandem configurations possible for improved seasonal efficiency Extended vapour injection (EVI) for maximum output and efficiency Maximum permissible operating pressure (PS): ZH(i)04K1P to ZH(i)23K1P: ND 28 bar(g) / HD 45 bar(g) Maximum permissible operating pressure (PS): ZHi27K1P to ZHi46K1P: ND 29.5 bar(g) / HD 53 bar(g) Maximum permissible operating pressure (PS): ZH12K4E to ZH45K4E: ND 20 bar(g) / HD 32 bar(g) Maximum permissible operating pressure (PS): ZH09KVE to ZH18KVE: ND 20 bar(g) / HD 32 bar(g) Technical details Dimensions (length × width × height) 25 × 24.6 × 43.8 cm Application range HBP Application range HT Number of phases 3 Design: Hermetic COP 3.44 dB(A) @ 1 m 64 dB(A) 75 Pressure line (inches) 1/2" Electronics included Recommended crankcase heater 70 Frequency 50–60 Hz Weight 40 Airflow 17.1 m³/h Cooling capacity (kW) 17.15 Refrigerant R134A Refrigerant R407C Capacity at operating conditions: 7.2°C evap, temp; 54.4°C cond, temp, for R407C at 50 Hz Power consumption [kW] 3.35 Max. operating current (A) 11.8 Max. operating pressure (low/high) [bar(g)] 22.6/32 Motor code TFD Pre-filled with oil Oil capacity (l) 1.9 Oil type POE Product family ZH Suction line (inches) 7/8" Compression type: Scroll Supply voltage 380–420 V Supply voltage 460V Advantages and benefits High efficiency and heating output, even at low source temperatures Low noise and vibration levels for quiet operation Tandem combinations enable improved seasonal efficiency Enhanced vapour injection (EVI) ensures maximum performance and efficiency Note:Oil: The compressor is pre-filled with oil at the factory. Refrigerant is not included and must be charged by a qualified contractor.Electronics: The electronics are included in the scope of supply.
  • Available
  • Delivery Time : 1-3 business days
Regular price: From €1,251.71
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Compressor / Compressor Scroll Sanyo / Panasonic C-SBN263H8A, R407C, R404A, R134a, R407F, 380-415V/3/50Hz
Compressor / Compressor Scroll Sanyo / Panasonic C-SBN263H8A, R407C, R404A, R134a, R407F, 380-415V/3/50Hz
Energy-efficient air conditioning with the 18-C-SBN263H8A The 18-C-SBN263H8A is the ideal solution for efficient air conditioning in industrial and commercial areas. With its impressive performance data and wide range of applications, it is the first choice for companies that prioritise quality and reliability.Technical details: Power supply: 380-415V/3/50Hz Horse power: 3 1/2 CV Stroke volume: 55.7 cm3 Power (ARI measuring conditions, R407C): 9.6 kW Power (cooling conditions, R404A): 7.22 kW Power (Ashrae measuring conditions, R134a): 6.5 kW Refrigerant: R407C, R404A, R134a, R407F Solder connection suction line: 7/8" Solder connection drain line: 1/2" Weight: 36.5 kg Operating current: 7.3 A Starting current (rotor blocked): 48 A Max. Operating current: 10.2 A Advantages and benefits: The 18-C-SBN263H8A impresses with the following unique selling points: Energy efficiency: Thanks to the fixed speed technology and the 3-PH induction motor, the appliance offers optimum performance with minimum power consumption.Reliability: With a maximum operating temperature of 115 °C, the cooler is stable and powerful even under extreme conditions.Comfort: The sound level of just 62 dB ensures a pleasant working environment without disturbing noises.
  • Available
  • Delivery Time : 1-2 weeks
Regular price: From €630.82
Invotech scroll compressor YH104T1G-100, A/C, R407C, 380-420V/3PH/50 - 460V/3PH/60Hz
Invotech scroll compressor YH104T1G-100, A/C, R407C, 380-420V/3PH/50 - 460V/3PH/60Hz
Invotech scroll compressor YH104T1G-100 This Invotech YH104T1G-100 scroll compressor is ideal for chillers and air conditioning systems. With a wide range of applications and an efficiency of up to 86 %, it outperforms other devices by 15 %. It is extremely reliable, as the starting current of the motor is almost equal to the operating current. The compressor is insensitive to contamination and works well when there is a lack of lubricants. Thanks to the scroll compressors, liquids can be easily filled through the system. With a weight reduction of 40 % and a volume reduction of 18 %, this unit is extremely compact and fits easily into any refrigeration system. The conveying efficiency is also 30 % higher than comparable products. Technical details: Brand: Invotech Compressor type: scroll compressor Temperature range for air conditioning systems Refrigerant: R407c Mains voltage [ph/V/Hz]: 3ph 380-420/50-60 Control: normal Volume output: 10.3 m3/h Power output: 3.5 hp Power consumption: 3190 W Oil type: POE Oil filling quantity: 1.25 litres Suction nozzle: 7/8" Pressure connection: 1/2" Design: with sight glass and solder connection Dimensions: 239 x 239 x 418 mm Weight: 31 kg Warranty: 12 months Country of manufacture: China Previous product: YH89T1G-100 Next product: YH119T1G-100 Advantages and benefits: 1. high efficiency of up to 86%, 15% higher than other devices 2. compact design with reduced weight and volume for easy installation in cooling technology This compressor is equivalent / alternative to: Copeland ZR40K3E-TFD Panasonic C-SBN263H8A + C-SBS120H38A Danfoss HRP040T4 + HRP042T4
  • Available
  • Delivery Time : 1-2 weeks
Regular price: €712.81
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Copeland ZR40K3E-PFJ-522 Scroll Compressor for Air Conditioning/Heat Pumps R134A/R407C Copeland ZR40K3E-PFJ-522 Scroll Compressor for Air Conditioning/Heat Pumps R134A/R407C
Copeland ZR40K3E-PFJ-522 Scroll Compressor for Air Conditioning/Heat Pumps R134A/R407C
Copeland ZR40K3E-PFJ-522 Scroll Compressor for Air Conditioning/Heat Pumps R134A/R407CThe Copeland ZR scroll compressor is designed for comfort, process and precision cooling using the refrigerants R513A, R407C and R134a. Typical applications include chilled water chillers, rooftop air-handling units and precision air-handling units.Copeland ZR scroll compressors are designed for comfort, process and precision cooling using the refrigerants R513A, R407C and R134aTypical applications include chillers, rooftop air-handling units and precision air-handling unitsBy using multiple Copeland-certified tandem and trio combinations, higher capacities (e.g. air-cooled chillers up to approx. 500 kW) can also be achieved with high seasonal efficiencySpecial ZR models for R513A (GWP 631) are available to meet current requirements for low GWP valuesThe series covers approximately 2 HP to 30 HP (ZR24–ZR380 for R407C/R134a, ZR24KRE–ZR190KRE for R513A/R407C/R134a) and, thanks to low superheat (approx. 5 K), enables good system optimisation and cost reductionAxial and radial flexibility of the scrolls ensures high reliability and efficiencyExtensive ZR range for R407C, R134a and R513ALow TEWI (Total Equivalent Warming Impact)Low noise and vibration levelsLow oil carryoverCopeland-certified tandem and trio configurations for high seasonal efficiencyMaximum permissible operating pressure (PS): ZR24 to ZR81: ND 21 bar(g) / HD 29 bar(g)Maximum permissible operating pressure (PS): ZR108 to ZR380: ND 20 bar(g) / HD 32 bar(g)Technical detailsDimensions (length × width × height) 24.2 × 24.2 × 40 cmApplication range ACApplication range HBPMBP application rangeNumber of phases 1Design: HermeticCOP 2.98dB(A) @ 1 m 57dB(A) 68Pressure line (inches) 1/2"Electronics includedRecommended crankcase heater 70Frequency 50–60 HzWeight 27Airflow 9.43 m³/hCooling capacity (kW) 8.28Refrigerant R134ARefrigerant R22Refrigerant R407CCapacity under operating conditions: 5°C evap. temp.; 50°C cond. temp.; 10 K suction superheat; 0 K subcooling for R-407C at 50 HzPower consumption [kW] 2.78Max. operating current (A) 23.1Max. operating pressure ND/HD [bar(g)] 20/29.5Motor code PFJOil pre-filledOil capacity (l) 1.10Oil type POEProduct family ZRSuction pipe (inches) 3/4"Protection class IP21Compression type: ScrollSupply voltage 220–240 VSupply voltage 265 VAdvantages and benefitsHigh reliability and efficiency thanks to the axial and radial flexibility of the scrollsLow noise and vibration levels ensure quiet operationOptimised system efficiency thanks to low superheatingFlexibility of application thanks to a wide range of ZR models for various refrigerants Note:Oil: The compressor is pre-filled with oil at the factory. Refrigerant is not included and must be charged by a qualified service technician.Electronics: The electronics are included in the scope of supply.
  • Available
  • Delivery Time : 1-2 weeks
Regular price: €808.01
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